Borderline diabetes (prediabetes): Symptoms, causes, and treatments

Borderline diabetes, known as prediabetes, is where a person’s blood sugar levels are higher than normal but not yet high enough for a diagnosis of type 2 diabetes.

Prediabetes is a condition that can progress to type 2 diabetes.

Research shows that this progression occurs in about 25% of people with prediabetes within 3–5 years. Overall, up to 70% of people with prediabetes will develop diabetes at some point in their life.

Doctors may also refer to borderline diabetes as impaired glucose tolerance or impaired fasting glucose.

This article looks at how to recognize risk factors for prediabetes, manage the condition, and prevent type 2 diabetes from developing.

Borderline diabetes does not have clear symptoms. Some people may not be aware that they have it until:

• a doctor performs a blood glucose test and urinalysis
• it has progressed to type 2 diabetes
• a complication occurs, such as a heart attack

If a person’s blood sugar level remains high, they may begin to develop some symptoms of type 2 diabetes. These include frequent urination and increased thirst.

However, most people will not know they have prediabetes until they receive testing.

According to the National Institute of Diabetes and Digestive and Kidney Diseases (NIDDK), a range of other conditions and factors can increase the risk of prediabetes, including:

• obesity, especially when it involves a large waist size
• high blood pressure
• high levels of triglycerides, a type of fat
• low levels of high-density lipoprotein (HDL), or “good,” cholesterol
• low levels of physical activity

People with a family history of type 2 diabetes may also have an increased risk, suggesting that genetics play a role.

According to the American Heart Association (AHA), the following lifestyle factors may also be a risk for prediabetes in some people:

• raised stress levels
• smoking
• drinking too much alcohol

Regularly consuming high sugar drinks may also increase the risk. A 2017 review found that people who regularly drink sugary beverages face an increased risk of metabolic diseases, such as high blood pressure and high levels of blood glucose and triglycerides. These metabolic conditions can lead to prediabetes and diabetes.

People who lead an inactive lifestyle also have a higher risk of taking in too many calories without burning them through exercise.

Other people who may be at risk of developing prediabetes include those who have polycystic ovary syndrome (PCOS) or have experienced instances of high blood sugar levels in the past.

Anyone with any of these risk factors may benefit from a prediabetes screening to check whether they have the condition.

A doctor typically uses blood tests to diagnose prediabetes. A glucose tolerance test is particularly useful because it measures how quickly the body can process the sugar in the blood in a 2-hour period.

Other options include a fasting blood test, which measures blood sugar levels after a person has not eaten for a specific period, and an A1C test, which measures the average blood sugar levels over 2–3 months. People do not need to fast or take any special liquids or medications for the A1C test, and it gives reliable results.

The American Diabetes Association states that a doctor will diagnose prediabetes when test results show the following measurements:

• fasting blood sugar levels of 100–125 milligrams per deciliter (mg/dl)
• glucose tolerance levels of 140–199 mg/dl
• an A1C test result of 5.7–6.4%

A doctor will often re-test these levels to confirm that the readings are not due to one-off spikes in blood sugar.

Who should undergo screening for prediabetes?

The NIDDK recommends that people with the following risk factors undergo a prediabetes screening:

• an age of 45 years or over
• a body mass index (BMI) of 25 or higher
• a waist circumference larger than 40 inches in males or 35 inches in females
• a close relative with diabetes
• a condition that increases insulin resistance, including PCOS, acanthosis nigricans, and non-alcohol-related steatohepatitis
• certain racial or ethnic backgrounds, including African American, Asian American, Hispanic, Latino, Native American, Alaska Native, and Pacific Islander
• a history of gestational diabetes, which is diabetes during pregnancy
• having given birth to an infant weighing more than 9 pounds
• having a disease that hardens the arteries
• recent treatment with glucocorticoids or atypical antipsychotic medications

If a doctor identifies any of these risk factors, they may recommend that the person has a screening to check their blood glucose levels.

Medical professionals advise repeating screening tests every 1–3 years for people with these risk factors.

The NIDDK has an official resource that people can use to check their diabetes risk.

However, anyone who is concerned that they may have borderline diabetes should visit a doctor for testing and a diagnosis.

Prediabetes is the stage before type 2 diabetes develops. By this stage, blood sugar and insulin resistance may start reaching harmful levels.

Prediabetes does not usually cause active symptoms, and most people will not be aware that they have the condition until it progresses to diabetes and starts causing severe health problems.

Therefore, it is advisable for anyone who is at risk of developing diabetes to undergo regular screening. Risk factors include high BMI and waist circumference, an age of 45 years or older, and the presence of other cardiovascular diseases.

Prediabetes is often reversible with a sustained exercise program and a balanced, low sugar diet.

Below, we answer some commonly asked questions about prediabetes.

Which foods should I eat if I have prediabetes?

Fat and fiber tend to slow absorption and lower what is called the glycemic index (GI) of foods. Low GI fruits and vegetables, such as stone-ground whole wheat bread, rolled or steel-cut oatmeal, nonstarchy vegetables, and whole fruits are good choices. Experts consider a low GI food to have a rating of 55 or less. A person can use this database to find the GI of common foods.

What are the complications of prediabetes?

Even if it does not progress to type 2 diabetes, prediabetes can lead to long-term cardiovascular and kidney damage.

Can children have prediabetes?

In a 2019 study involving 5,786 people, 18% of the 2,606 adolescents — those aged 12–18 years — had prediabetes. Among the 3,180 young adults, the prevalence was 24%.

Many children who develop type 2 diabetes do not receive a diagnosis until adolescence. This is, in part, because puberty hormones can make it harder for the body to regulate insulin. Parents and caregivers can help prevent diabetes in children by encouraging them to eat a balanced diet and engage in plenty of physical activity.

Can prediabetes progress to type 1 diabetes?

Prediabetes refers to a metabolic state that is a precursor to type 2 diabetes. It cannot evolve into type 1 diabetes. However, there is research on a parallel disease called pre-type 1 diabetes, in which a person’s immune system displays certain characteristics that indicate progression to type 1 diabetes.

Learn about the differences between type 1 diabetes and type 2 diabetes.

How long does it take to reverse prediabetes?

With a well-balanced diet, regular exercise, and prescribed medical interventions, a person may be able to reverse prediabetes in about 3 years.

Borderline diabetes (prediabetes): Symptoms, causes, and treatments

Borderline diabetes, known as prediabetes, is where a person’s blood sugar levels are higher than normal but not yet high enough for a diagnosis of type 2 diabetes.

Prediabetes is a condition that can progress to type 2 diabetes.

Research shows that this progression occurs in about 25% of people with prediabetes within 3–5 years. Overall, up to 70% of people with prediabetes will develop diabetes at some point in their life.

Doctors may also refer to borderline diabetes as impaired glucose tolerance or impaired fasting glucose.

This article looks at how to recognize risk factors for prediabetes, manage the condition, and prevent type 2 diabetes from developing.

Borderline diabetes does not have clear symptoms. Some people may not be aware that they have it until:

• a doctor performs a blood glucose test and urinalysis
• it has progressed to type 2 diabetes
• a complication occurs, such as a heart attack

If a person’s blood sugar level remains high, they may begin to develop some symptoms of type 2 diabetes. These include frequent urination and increased thirst.

However, most people will not know they have prediabetes until they receive testing.

According to the National Institute of Diabetes and Digestive and Kidney Diseases (NIDDK), a range of other conditions and factors can increase the risk of prediabetes, including:

• obesity, especially when it involves a large waist size
• high blood pressure
• high levels of triglycerides, a type of fat
• low levels of high-density lipoprotein (HDL), or “good,” cholesterol
• low levels of physical activity

People with a family history of type 2 diabetes may also have an increased risk, suggesting that genetics play a role.

According to the American Heart Association (AHA), the following lifestyle factors may also be a risk for prediabetes in some people:

• raised stress levels
• smoking
• drinking too much alcohol

Regularly consuming high sugar drinks may also increase the risk. A 2017 review found that people who regularly drink sugary beverages face an increased risk of metabolic diseases, such as high blood pressure and high levels of blood glucose and triglycerides. These metabolic conditions can lead to prediabetes and diabetes.

People who lead an inactive lifestyle also have a higher risk of taking in too many calories without burning them through exercise.

Other people who may be at risk of developing prediabetes include those who have polycystic ovary syndrome (PCOS) or have experienced instances of high blood sugar levels in the past.

Anyone with any of these risk factors may benefit from a prediabetes screening to check whether they have the condition.

A doctor typically uses blood tests to diagnose prediabetes. A glucose tolerance test is particularly useful because it measures how quickly the body can process the sugar in the blood in a 2-hour period.

Other options include a fasting blood test, which measures blood sugar levels after a person has not eaten for a specific period, and an A1C test, which measures the average blood sugar levels over 2–3 months. People do not need to fast or take any special liquids or medications for the A1C test, and it gives reliable results.

The American Diabetes Association states that a doctor will diagnose prediabetes when test results show the following measurements:

• fasting blood sugar levels of 100–125 milligrams per deciliter (mg/dl)
• glucose tolerance levels of 140–199 mg/dl
• an A1C test result of 5.7–6.4%

A doctor will often re-test these levels to confirm that the readings are not due to one-off spikes in blood sugar.

Who should undergo screening for prediabetes?

The NIDDK recommends that people with the following risk factors undergo a prediabetes screening:

• an age of 45 years or over
• a body mass index (BMI) of 25 or higher
• a waist circumference larger than 40 inches in males or 35 inches in females
• a close relative with diabetes
• a condition that increases insulin resistance, including PCOS, acanthosis nigricans, and non-alcohol-related steatohepatitis
• certain racial or ethnic backgrounds, including African American, Asian American, Hispanic, Latino, Native American, Alaska Native, and Pacific Islander
• a history of gestational diabetes, which is diabetes during pregnancy
• having given birth to an infant weighing more than 9 pounds
• having a disease that hardens the arteries
• recent treatment with glucocorticoids or atypical antipsychotic medications

If a doctor identifies any of these risk factors, they may recommend that the person has a screening to check their blood glucose levels.

Medical professionals advise repeating screening tests every 1–3 years for people with these risk factors.

The NIDDK has an official resource that people can use to check their diabetes risk.

However, anyone who is concerned that they may have borderline diabetes should visit a doctor for testing and a diagnosis.

Prediabetes is the stage before type 2 diabetes develops. By this stage, blood sugar and insulin resistance may start reaching harmful levels.

Prediabetes does not usually cause active symptoms, and most people will not be aware that they have the condition until it progresses to diabetes and starts causing severe health problems.

Therefore, it is advisable for anyone who is at risk of developing diabetes to undergo regular screening. Risk factors include high BMI and waist circumference, an age of 45 years or older, and the presence of other cardiovascular diseases.

Prediabetes is often reversible with a sustained exercise program and a balanced, low sugar diet.

Below, we answer some commonly asked questions about prediabetes.

Which foods should I eat if I have prediabetes?

Fat and fiber tend to slow absorption and lower what is called the glycemic index (GI) of foods. Low GI fruits and vegetables, such as stone-ground whole wheat bread, rolled or steel-cut oatmeal, nonstarchy vegetables, and whole fruits are good choices. Experts consider a low GI food to have a rating of 55 or less. A person can use this database to find the GI of common foods.

What are the complications of prediabetes?

Even if it does not progress to type 2 diabetes, prediabetes can lead to long-term cardiovascular and kidney damage.

Can children have prediabetes?

In a 2019 study involving 5,786 people, 18% of the 2,606 adolescents — those aged 12–18 years — had prediabetes. Among the 3,180 young adults, the prevalence was 24%.

Many children who develop type 2 diabetes do not receive a diagnosis until adolescence. This is, in part, because puberty hormones can make it harder for the body to regulate insulin. Parents and caregivers can help prevent diabetes in children by encouraging them to eat a balanced diet and engage in plenty of physical activity.

Can prediabetes progress to type 1 diabetes?

Prediabetes refers to a metabolic state that is a precursor to type 2 diabetes. It cannot evolve into type 1 diabetes. However, there is research on a parallel disease called pre-type 1 diabetes, in which a person’s immune system displays certain characteristics that indicate progression to type 1 diabetes.

Learn about the differences between type 1 diabetes and type 2 diabetes.

How long does it take to reverse prediabetes?

With a well-balanced diet, regular exercise, and prescribed medical interventions, a person may be able to reverse prediabetes in about 3 years.

Benefits and harms of carbohydrates

Carbohydrates taste good, help you achieve phenomenal muscle pumps, and are widely considered to be the healthiest of all nutrients.

And what are their shortcomings?

The flip side of the coin here is the accumulation of fat. A constant carbohydrate-rich diet stimulates the release of insulin, which in turn causes a rise in body fat levels. The art is in finding the right balance between their type and timing, as not all carbs are the same.

Eating lots of the wrong carbs at the wrong time of day can turn even a genetically gifted athlete into a fat-filled endomorph.

What is the need for carbohydrates?

The scourge of misinformed dieters is that carbohydrates are actually our body’s main source of energy. During digestion, the main types of carbohydrates, starches and sugars, are broken down into glucose, better known as blood sugar. Blood glucose provides the necessary energy for our brain and central nervous system.

Carbohydrates are needed in the daily diet so that the protein needed to build tissues is not wasted as an energy source, where it is needed for recovery. They have the same calorie content as protein. If you eat too many carbohydrates, more than can be converted into glucose or glycogen (which is stored in the liver and muscles), the result, as we all know only too well, is fat. When the body needs more fuel, fat is converted back to glucose and body weight is reduced.

Don’t be too light on carbohydrates. They are just as essential to health as any other nutrient, and a gram of carbohydrates contains the same 4 calories as a gram of protein. While there are no official guidelines for carbohydrate consumption, a minimum of 50 grams per day is recommended.

What is the glycemic index? In fact, this is an indicator that determines the change in the content of glucose (sugar) in the blood, that is, how much your blood sugar increases depending on a particular food eaten. The higher the glycemic index of a product, the higher when it enters the body, the blood sugar level will rise, which, in turn, will cause the body to produce a powerful portion of insulin, with the help of which the carbohydrates eaten will not be stored as glycogen in the liver and muscles, but will be sent mainly to fat depots.

I would like to note that the glycemic index is a relative concept. Glucose was taken as the basis for its compilation, its glycemic index was equated to 100, and the indices of all other products are a certain number of percent relative to the glycemic index of glucose. For example, the GI (short for glycemic index) of hot boiled potatoes is 98, the GI of white bread is 69, and the GI of raisins is 64.

But what are the GIs of some other products: Maltose-105, Glucose-100, Hot boiled potatoes-98, Carrot-92, White Rice-72, Wholemeal Bread-72, New Potato-70, White Bread-69, Mars Bar-68, Brown Rice-66, Raisin-64, Sweet Corn-59, Mango -51, Oatmeal-49, Bananas-49, Kiwi-49, Sweet Potato-48, Orange Juice-46, Wholemeal Pasta-42, Grapes-42, Oranges-40, Peaches-40, Apples-39, Yoghurt- 36, Ice cream-36, Whole milk-34, Sausages-23, Cherry-20. However, in pursuit of a slim figure, you should not go too far in terms of choosing carbohydrates with the lowest GI. For example, the GI of ice cream is quite low – only 36, but this does not mean at all that ice cream is a product ideal for a diet aimed at losing weight. I would like to draw attention to another feature of the GI: if carbohydrates are consumed hot, then their GI is significantly higher than when cold. And one more thing: if a carbohydrate-containing product is consumed together with proteins and, moreover, carbohydrates, then the GI of such a product becomes significantly lower. In other words, if you eat a bowl of hot potatoes with a piece of fatty meat, then in this case, carbohydrates from potatoes will enter the bloodstream 2-3 times slower.

Relationship between estrogen and risk of cardiovascular disease

High insulin resistance and reduced glucose tolerance are recognized risk factors for cardiovascular disease. It is known that some estrogens lead to an increase in insulin resistance and a decrease in glucose tolerance, in other words, estrogens accelerate the process of increasing blood glucose, so women who consume a large amount of carbohydrates with a high glycemic index have a higher risk of cardiovascular disease than men.

Diet to normalize cholesterol levels.

“Bad” and “Good” cholesterol.

Cholesterol is a fat-like substance that is vital for a person. It is part of the shells (membranes) of all cells of the body, a lot of cholesterol in the nervous tissue, many hormones are formed from cholesterol. About 80% of cholesterol is produced by the body itself, the remaining 20% ​​comes from food. Atherosclerosis occurs when there is a lot of low-density cholesterol in the blood. It damages the shell of the inner wall of the vessel, accumulates in it, resulting in the formation of atherosclerotic plaques, which then turn into slurry, calcify and clog the vessel. High levels of cholesterol in the blood – an increased risk of earning heart disease. In our organs it contains about 200 g, and especially in the nervous tissue and brain.

For a long time, cholesterol was considered literally the personification of evil. Foods containing cholesterol were outlawed, and cholesterol-free diets were extremely popular. The main accusation was based on the fact that atherosclerotic plaques on the inner surface of blood vessels contain cholesterol. These plaques cause atherosclerosis, that is, a violation of the elasticity and patency of blood vessels, and this, in turn, is the cause of heart attacks, strokes, brain diseases and many other ailments. In fact, it turned out that for the prevention of atherosclerosis, it is important not only to monitor cholesterol levels, but also to pay attention to many factors. Infectious diseases, physical activity, the state of the nervous system, and finally, heredity – all this affects the vessels and can provoke atherosclerosis or, conversely, protect against it.

And with cholesterol itself, everything turned out to be not so simple. Scientists have found that there is both “bad” and “good” cholesterol. And for the prevention of atherosclerosis, it is not enough to reduce the level of “bad” cholesterol. It is important to maintain the “good” level at the proper level, without which the normal functioning of the internal organs is impossible.

Every day the body of an average person synthesizes from 1 to 5 g of cholesterol. The largest proportion of cholesterol (80%) is synthesized in the liver, some is produced by the cells of the body, and 300-500 mg comes from food. Where are we spending all this? About 20% of the total amount of cholesterol in the body is found in the brain and spinal cord, where this substance is a structural component of the myelin sheath of nerves. In the liver, bile acids are synthesized from cholesterol, which are necessary for the emulsification and absorption of fats in the small intestine. For these purposes, 60-80% of the daily cholesterol formed in the body is spent. But most (2-4%) goes to the formation of steroid hormones (sex hormones, hormones of the adrenal cortex, etc.). A certain amount of cholesterol is used for the synthesis of vitamin D in the skin under the influence of ultraviolet rays and for the retention of moisture in the cells of the body.

Thanks to laboratory studies conducted by a group of researchers in Germany and Denmark, it was found that a component of blood plasma that can not only bind, but also neutralize dangerous bacterial toxins, are low-density lipoproteins – carriers of the so-called “bad” cholesterol. It turns out that “bad” cholesterol helps to maintain the human immune system. Therefore, you just need to ensure that the level of “bad” cholesterol does not exceed a known norm, and everything will be in order.

In men, a strict adherence to cholesterol-free foods can adversely affect sexual activity, and amenorrhea often occurs in women who are too active in the fight against cholesterol. Dutch doctors claim that the low content of this substance in the blood is responsible for the spread of mental illness among Europeans. Experts advise: if you have depression, you need to do a blood test for cholesterol – perhaps it is precisely its lack that deprives you of the joy of life.

Norm of cholesterol in the blood

According to the official guidelines of the European Atherosclerosis Society (a highly respected organization in the West), “normal” blood fat levels should be:

1. Total cholesterol – less than 5 mmol / l.

2. Low density lipoprotein cholesterol – less than 3 mmol / l.

3. High density lipoprotein cholesterol – more than 1.5 mmol / l.

4. Triglycerides – less than 2.0 mmol / l.

It’s not enough to just cut out foods that cause the production of “bad” cholesterol. It is important to regularly consume foods containing the so-called “good” cholesterol, as well as fiber, pectin, in order to maintain its normal level and help remove excess “bad” cholesterol.

• Healthy cholesterol is found in fatty fish such as tuna or mackerel. Therefore, eat 100 g of sea fish 2 times a week. This will help keep your blood thin and prevent blood clots from forming, which are at high risk of developing high cholesterol levels.

• Nuts are a very fatty food, but the fats that are found in a variety of nuts are mostly monounsaturated, that is, very useful for the body. It is recommended to eat 30 g of nuts 5 times a week, and for medicinal purposes, you can use not only hazelnuts and walnuts, but also almonds, pine nuts, Brazil nuts, cashews, pistachios. Sunflower seeds, sesame and flax seeds perfectly increase the level of good cholesterol. 30 g of nuts you eat, using, for example, 7 walnuts or 22 almonds, 18 cashews or 47 pistachios, 8 Brazil nuts.

• From vegetable oils give preference to olive, soybean, flaxseed oil, as well as oil from sesame seeds. But in no case do not fry in oils, but add them to cooked food. It’s also good to just eat olives and any soy products (but make sure that the packaging says that the product does not contain genetically modified components).

• To remove “bad” cholesterol, be sure to eat 25-35 grams of fiber per day. Fiber is found in bran, whole grains, seeds, legumes, vegetables, fruits, and greens. Bran drink on an empty stomach 2-3 teaspoons, be sure to drink them with a glass of water.

• Do not forget about apples and other fruits containing pectin, which helps to remove excess cholesterol from the blood vessels. There are a lot of pectins in citrus fruits, sunflowers, beets, watermelon peels. This valuable substance improves metabolism, removes toxins and salts of heavy metals, which is especially important in adverse environmental conditions.

• Juice therapy is indispensable for removing excess cholesterol from the body. From fruit juices, orange, pineapple and grapefruit are especially useful (especially with the addition of lemon juice), as well as apple. Any berry juices are also very good. For vegetable juices, traditional medicine recommends powerful beet and carrot juices, but if your liver is not working perfectly, start with a teaspoon of juice.

• Green tea is very useful for high cholesterol, which kills two birds with one stone – it helps to increase the level of “good” cholesterol in the blood and reduces the indicators of “bad”. Cholesterol is necessary for the human body, but its excess is definitely harmful. It is also dangerous to deviate from the norm in the direction of lowering the concentration of cholesterol. And remember – the probability of earning atherosclerosis is minimal if you:

• cheerful, at odds with yourself and with the people around you;

• do not smoke;

• are not fond of alcohol;

• love long walks in the fresh air;

• are not overweight and have normal blood pressure;

• do not have deviations in the hormonal sphere.

Finished products Cholesterol (mg):

Milk 6%, ryazhenka 1 cup – 47. Boiled beef – 100 g -94. Kefir 1%, milk 1% – 1 cup 6. Boiled lamb 100g -98. Condensed milk 1 tsp -2. Pork without fat boiled 100g -88. Milk 3%, kefir 3% 1 cup -29. Rabbit boiled 100 g -90. Skimmed kefir, skimmed milk (skimmed) 1 cup -2. Boiled sausage 100g – 60. Raw smoked sausage 100g – 90. Sour cream 30% 1 tsp -5. Cooked-smoked sausage 100g – 90. Sour cream 30% 1/2 cup -91. Sausages (1 pc.) -32. Cream 20% 1/2 cup -63. Fat, loin, brisket 100g – 80. Fat-free cottage cheese 100g – 9. Kidneys 100g – 1126. Fat cottage cheese 18% 100g – 57. Tongue 100g – 90. Cottage cheese 9% 100g – 32. Liver 100g 438 Curd cheese – 100 g 71 Fatty cheese – 25 g 23 Lamb fat 1 tsp. 4 Processed cheese and salted cheeses (brynza, etc.) 25g – 17. Mayonnaise 1 tsp – 5. Canned fish in tomato 100g – 51. Milk ice cream 100g – 14. Canned fish in own juice 100g – 95. Ice cream ice cream 100g – 47. Creamy ice cream 100g – 37. Canned cod liver 100g – 746. Butter 1 tsp. – 12. Medium fat fish – sea bass – 88. Egg (yolk) – 202. Poultry meat (goose, duck) 100 g – 91. Low-fat fish – cod, saffron cod, hake, pike perch 100g – 65. Chickens, white meat – breast with skin 100g – 80. Chickens, dark meat – leg, back, neck with skin 100g – 91. Shrimps 100g – 150. Crabs , squid 100g – 95. Chicken stomach 100g – 212. Fish caviar (red, black) 100 g – 300.

Discount for Glucose and Maltose

Glucose and maltose

Myande Group is a leading provider of equipment and engineering services in the glucose and maltose industry.
Myande Group focus on providing one-stop solutions covering master plan, tech. process, R&D, equipment manufacturing, automatic control system, data integration, installation, installation supervision, commissioning, training, etc.

1. Starch Milk Mixing
From storage, the starch is fed into the buffer tank and mixed with water to a concentration of 35%, and then pumped into the main tank and auto-adjusting the pH to 5. 8-6.2, and then a moderate enzyme liquefaction will be added and ready for liquefaction.
2. Starch Milk Liquefaction
Disposable liquefaction jets at 105℃, after liquefaction, the DE value is 12-18, the liquid is clear and the protein is in a good flaky state.
The ejector is imported from USA with high liquefaction speed and monosaccharide content can reach up to 95.5%.
3.saccharification
Liquefied starch milk will decompose continuously under the enzyme saccharification function under the following condition: temperature 60~63℃, PH 4.0~4.5, time 24~48h.
4.Protein filtration
After saccharification, the material will be fed to remove protein residues, and the residue can be used for feeding.
5. Deodorizing filter
Removing organic impurities from the sugar solution and improving the light transmission of the final product by active carbon. Adopt high efficiency plate type hermetic filter, use full automatic filtration technology, realize automatic control program, automatic carbon discharge, unmanned operations, and reduce labor intensity of workers.
6. Ion exchange
Ion exchange resins are used to remove the mineral from the solution, the method makes the solution through cation exchange resin, anion exchange resin, cation exchange resin and anion exchange resin in a certain sequence. The goal for ion exchange is to reduce the calcium content and ensure that the degree of discoloration is produced.
7.evaporation
It uses multiple falling film evaporator effect to make the concentration up to 75~82%.

What can we do for you?

We focus on providing one-stop-shop services covering the master plan, technical development. process, R&D, equipment manufacturing, automatic control system, data integration, installation, installation supervision, commissioning, training, etc. Our bespoke solutions come from a deep understanding of your needs and we have the ability to complete every project from initial concept to commissioning.

Tell us about your needs

Solutions tailored to your needs

• Master Plan: After preparing the land, the next thing you should consider is the master plan, which is an important foundation for sustainable and cost-effective production. Contact us for help and we will present you with a design of your plant, taking into account the supply of water, steam, electricity, etc.

• Development of tech. process: Combining our engineering experience, industry know-how and practical skills with your knowledge, we offer an optimized and customized process design for your plant.

• 3D Factory Design: Based on the factory plan combined with the actual situation, we can design a 3D model of the whole factory. All equipment, pipelines and instruments, every detail can be displayed in the model, which will not only give you an intuitive understanding of the plant, but also provide general information support for plant construction, equipment installation and future expansion.

• Automated control system: We offer cost effective and most efficient process automation solutions for the entire production line. Our RES automatic control system is developed based on the PLC/DCS system.

• Data integration: In terms of the overall operation of the plant, Myande intelligent data integration management system collects the basic data of raw grain purchasing, warehousing, processing, inventory, sales and logistics, relying on the interconnected network system of each workshop. It provides accurate and traceable real-time reports on current storage, processing and shipping.

• Equipment Manufacturing: We have our own production base of more than 100,000 m2, integrating research and development, production and project management, which represents the advanced engineering capabilities in the industry.

• Installation and commissioning: After all machines are installed, we offer on-site commissioning services to ensure consistent operation. Every movement of the machine requires reliable technical support from our experienced engineers.